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AptPrototype CNC Milling Services
CNC milling services deliver intricately crafted components with exceptional precision and consistency, ideal for prototyping, bespoke creations, and large-scale manufacturing projects.
●3-axis, 4-axis, and 5-axis CNC milling services, ensuring versatility to suit diverse needs.
●Parts Parts ready for shipment in as little as 3 days. Whether you require metal or plastic machining, our capabilities cover both materials seamlessly.
●Achieve tolerances as precise as +0.01mm, guaranteeing unparalleled accuracy for your projects.
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◎ 3-axis, 4-axis, and 5-axis CNC milling services, ensuring versatility to suit diverse needs.
◎ Benefit from our rapid turnaround times, with parts ready for shipment in as little as 3 days. Whether you require metal or plastic machining, our capabilities cover both materials seamlessly.
◎ Achieve tolerances as precise as +0.01mm, guaranteeing unparalleled accuracy for your projects.
AptPrototype CNC Milling Services
Experience our rapid CNC milling process, crafting tailor-made prototypes and production parts with lightning speed, often ready in just 1 day.
Leveraging advanced 3-axis milling and precise 5-axis indexed milling techniques, we offer a vast selection of over 30 engineering-grade plastics and metals for your projects.
Scale up with ease and enjoy competitive pricing advantages on larger quantities of machined production parts. Plus, benefit from comprehensive services including first article inspection (FAI) reporting, material certifications,
and a wide array of finishing options such as anodizing and chromate plating, ensuring every detail meets your exact specifications.
3 Axis CNC Milling
Discover the versatility of our 3-axis CNC milling process, where precision meets efficiency. With movement capabilities across the X, Y, and Z axes, this technique specializes in surface milling, making it perfect for crafting two-dimensional and uncomplicated three-dimensional components. From flat surfaces to straightforward curves, our 3-axis milling services excel in manufacturing models and parts with ease and accuracy.
4 Axis CNC Milling
Our 4-axis milling machines offer advanced capabilities, featuring rotation around a fixed axis (known as the A-axis) in conjunction with movement along the X, Y, and Z axes. This versatile process is ideal for machining intricate three-dimensional parts with precision and efficiency. Explore the potential of our 4-axis milling services for crafting complex components tailored to your specifications.
5 Axis CNC Milling
Aria’s cutting-edge 5-axis CNC milling machine offers unparalleled flexibility, with movement along the X, Y, and Z axes coupled with rotation around two additional axes of rotation (A and B). This technology enables the production of intricate and complex shapes with exceptional precision, making it ideal for manufacturing high-precision components and parts. Discover how our 5-axis milling services can bring your most challenging designs to life.
What Is CNc Milling?
CNC milling stands as a cutting-edge manufacturing method driven by computer-controlled machines, expertly carving away material from a workpiece. Employing a rotating cutting tool, this process meticulously shapes solid blocks of material to exact specifications.
Our CNC milling machines boast remarkable precision, effortlessly crafting intricate shapes with utmost accuracy. Moreover, their programmable nature enables seamless replication of multiple identical parts, rendering CNC milling a highly cost-effective solution for streamlined production processes.
Our CNC Milling Capabilities
At ARapidPrototype, we specialize in tailored CNC milling solutions catering to both plastic and metal components. Leveraging state-of-the-art multi-axis CNC machining centers, we excel in fabricating a diverse range of CNC milled parts, from straightforward to intricate designs.
Whether it's rapid prototyping or full-scale production parts, our seasoned teams deliver excellence with unwavering precision and cost-efficiency. Explore our extensive array of surface finish options, ensuring each machined part meets your exact specifications with unparalleled accuracy.
3-4-5-Axis For CNC MillingServices
In our facility, we harness the power of cutting-edge CNC milling technology with 3-axis, 4-axis, and 5-axis capabilities. Our 3-axis and 4-axis CNC machines excel in operating along the X, Y, and Z axes, making them ideal for crafting parts with relatively straightforward geometries.
For more intricate designs, our 5-axis CNC machines represent the pinnacle of precision manufacturing. With the ability to machine five sides of a workpiece in a single setup, this advanced technology eliminates the need for multiple setups, resulting in unparalleled efficiency and accuracy. Experience the superior capabilities of our custom CNC milling services for geometrically complex parts.
Why Choose AptPrototype CNC Milling
At AptPrototype, we provide comprehensive milling solutions tailored to your needs, whether you require a single part, a small batch of prototypes, or mass-production parts. Our one-stop services cover the entire spectrum of milling requirements, ensuring efficiency and precision from concept to completion
Swift Turnaround Times
Experience rapid production with our CNC milling services, delivering parts within mere hours. Contact us today for a quick quote, typically provided within 24 hours, and initiate your project promptly to meet your deadlines.
Tailored Surface Finishes
Arapidprototpye offers a spectrum of surface finishing options to enhance your CNC machining project. Elevate your parts with high-quality finishes, ensuring a sleek appearance that matches your specifications.
Precision Engineering
Count on our CNC milling expertise to achieve precise dimensional tolerances for your parts. Regardless of the material, trust us to deliver exceptional accuracy, meeting the most stringent requirements of your project.
Diverse Milling Solutions
Benefit from our advanced milling capabilities, featuring top-tier equipment for crafting bespoke machined parts. Utilizing state-of-the-art 3-axis, 4-axis, and 5-axis milling machines, we cater to a wide range of industries with precision CNC milling services.
Expert Engineering Team
Rely on our skilled team of engineers boasting extensive experience in custom part fabrication through CNC milling. With years of expertise under their belts, they deliver exceptional results tailored to your exact requirements.
Stringent Quality Assurance
At Arapidprototype, quality is paramount. Our dedicated quality assurance department, bolstered by a robust quality management system, ensures every aspect of the CNC machining process adheres to rigorous standards. Trust our professionally trained QC and QA teams to meticulously monitor your projects, guaranteeing they meet the highest quality specifications.
AptPrototype CNC Milling Parts
Explore our vast collection showcasing meticulously crafted prototypes and parts, generously shared by our esteemed clientele.
Metal Materials
| Aluminum | Magnesium | Magnesia-lithium | Stainless steel | Mild, Alloy & Tool steel | Other Common Metals |
|---|---|---|---|---|---|
| 505 | AZ31B |
LZ91MA |
201 | Mild steel 1008 | Brass 260 |
| 5083 | AZ91D | LZ21MA |
303 | Mild steel 1018 | Brass 2680 |
| 6061 | AM60B | 304 | Mild steel 1020 | Brass 360 | |
| 6061-T6 | ZK60A | 316 | Mild steel 1025 | Brass 385 | |
| 6061-T651 | 316L | Mild steel 1045（#45） | Brass H59 | ||
| 6063 | 401 | Alloy steel 1215 | Brass H62 | ||
| 6082 | 410 | Alloy steel 4041 | Bronze | ||
| ADC12 (A380) | 416 | 40Cr steel | Copper 101 | ||
| 416L | Alloy steel 4130 | Copper 110 | |||
| 420 | Alloy steel 4137 | Titanium TC2 | |||
| 430 | Alloy steel 4140 | Titanium TC4 | |||
| 440C | Alloy steel 4040 | Titanium TC5 | |||
| Tool Steel A2 | |||||
| Tool Steel A3 | |||||
| Tool Steel D2 (Mould steel) |
Plastic Materials
| Commom Plastic | Reinforced Plastic |
|---|---|
| ABS | Garolite G-10 |
| Polypropylene | Polypropylene (PP) 30%GF |
| Nylon 6 | Nylon 30%GF |
| Delrin (POM-H) | FR-4 |
| Acetal (POM-C) | PMMA (Acrylic) |
| PVC | |
| HDPE | |
| UHMWPE | |
| Polycarbonate | |
| PET | |
| PTFE (Teflon) |
Precision Machining Tolerances: Precision is paramount in machining, where tolerances represent the permissible deviation from the desired dimensions of a part. These tolerances guide machine setup and production processes for custom milled parts.
At Arapidprototype, we adhere to ISO 2768 standards for machining both plastic and metal parts, guaranteeing adherence to the highest quality benchmarks. Our CNC machining capabilities typically maintain tolerances ranging from +0.005" (+0.125mm) to +0.002" (+0.05mm), with the ability to achieve even tighter tolerances of +0.01mm when necessary.
Surface Finish Standards: Surface finish plays a crucial role in both the functionality and appearance of machined parts. It's a factor that demands careful consideration.
At Arapidprototype, we provide an array of surface finish standards tailored to your specific needs. Our typical machined surfaces achieve a roughness of Ra 3.2-1.6 μm, ensuring precision and functionality. For smoother finishes, we offer surfaces with a roughness of Ra 1.6-0.8 μm, enhancing both aesthetics and performance. Additionally, our super-finished surfaces boast an ultra-smooth roughness of Ra 0.8-0.2 μm, ideal for applications requiring the utmost precision and quality.
Benefits of CNC Milling
CNC milling offers extensive material compatibility, allowing for the fabrication of custom parts from a diverse range of engineering plastics and metals.
Milled parts exhibit superior dimensional stability, repeatability, and precision, complemented by excellent electrical conductivity.
With CNC milling, parts undergo streamlined production processes post-setup, with 5-axis capabilities enabling simultaneous machining on multiple surfaces.
Renowned for its versatility, CNC milling stands as the epitome of adaptability and flexibility in part fabrication.
CNC milling services excel in machining parts with intricate shapes and strict tolerance requirements, including molds and housing components.
Featuring high automation levels and uninterrupted 24/7 operation, CNC milling machines enhance production efficiency, facilitating the automation of production management processes.
Utilizations Of CNC Milled Components
CNC milling is employed across diverse applications to fabricate a broad spectrum of parts and products. Common applications include:
Healthcare: CNC milling is pivotal in producing intricate components for medical applications, including orthopedic implants and surgical instruments.
Electronics: Various electronic parts, such as hardware, housings, panels, and engraved components, are crafted using CNC milling technology.
Defense: CNC milling, employing advanced 3-axis and 5-axis machines, manufactures bespoke parts for military aircraft, vehicles, weapons, and submarines.
Automotive: CNC milling is essential for fabricating custom automotive parts like gearboxes, turbochargers, and interior panels.
Aerospace: CNC milling services are indispensable in aerospace engineering, creating components for aircraft engines, transmissions, hydraulic systems, landing gear, and electrical connectors.
Food Processing: CNC milling technology designs components for food processing machinery, including blenders, grinders, crushers, and cleaning devices.
Tooling Industry: Precision parts like fasteners, fittings, shafts, and hydraulic and mechanical components are crafted using CNC milling techniques in the tooling industry.
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What is CNC Milling?
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What are the benefits of using CNC Milling services?
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What materials can be used in CNC Milling?